Transforming Red Mud Processing
Embark on a transformative journey to establish an industrial production facility for red mud processing in aluminum production. Our meticulous approach unfolds in four stages, each marked by precision, innovation, and a commitment to sustainability.
Stage 1: Testing and Analysis
Dive into the intricacies of red mud with comprehensive testing and analysis. Over three months, we delve deep into understanding washability and uncovering key product characteristics.
Expect a detailed report and insights into equipment specifications.
Sample Size: 40 kg (2x20 kg)
Duration: 3 months
Deliverables
Comprehensive report on sample test results.
Technology, composition, and technical parameters of industrial module equipment.
Red mud testing |
Stage 2: Design and Setup
Enter the realm of design and setup as we craft an industrial plant capable of processing up to 175,000 tons of sludge annually. With a keen eye on dimensions, platform size, and electricity consumption, we ensure efficiency and effectiveness in every aspect.
Unit Size: 6 x 2.5 x 2.5m
Platform Size: 100 m2
Electricity Consumption: 25 kWh/t (2.5 t/hour)
Personnel: 2 people per shift, 1 supervisor.
Duration: 6 months
Logistics: 2 months
Installation: 1 month
Deliverables
Complete design of the industrial plant.
Detailed specifications for equipment and infrastructure.
Red mud small industrial processing
Stage 3: Process Optimization and Expansion
Witness the evolution of our industrial plant as we optimize processes and expand capacity to 40,000 tons per year. Over nine months, our focus shifts to fine-tuning operations, upgrading infrastructure, and enhancing productivity.
Deliverables
Optimized work process documentation.
Upgraded plant design to accommodate increased processing capacity.
Red mud processing industrial unit
Stage 4: Full-Scale Implementation
Experience the culmination of our efforts as we scale up operations to cover the entire volume of red mud. With meticulous planning and execution spanning 15 months, we achieve full operational capacity, backed by comprehensive training for our expanded workforce.
Throughout each stage, our dedication to delivering cutting-edge solutions for efficient and sustainable red mud processing remains unwavering. Join us on this transformative journey and stay tuned for ongoing progress updates and advancements.
Objective: Scale up the plant's processing capacity for the entire volume of red mud up to the original surface.
Electricity Consumption: 25 kWh/t
Personnel: HR as needed.
Duration: 15 months
Logistics: 2 months
Installation: 1 month
Deliverables
Fully operational industrial plant.
Comprehensive training for the expanded workforce.
Red mud processing industrial units
